Why do you build your own mango juice plant?
As one of the most popular tropical fruits, mango boasts its unique flavor, high nutritional value, and medical value. Mango contains abundant vitamins, proteins, and carbohydrates. In particular, its carotene rate reaches up to 2.4 mg per gram, which is much higher than that of apples and bananas. The nutrition in mangos can stimulate appetite and relieve gastritis and indigestion. What’s more, it plays an important part in anti-aging, neuron protection, anti-cancer, and hypertension prevention.
Advantages of AGICO Mango Processing Line
As the manufacturing technology progresses and demands for mango juice increase, the processing of mango juice has become a market heat. A mango juice production line includes the following steps: washing, sorting, peeling, destoning, pulping, filtration, degassing, homogenization, concentration, sterilization, and packaging. Different mango processing machineries are required in each step.
- Large production capacity, ranging from 5t to 20t, suitable for the production requirements of large and medium-sized factories.
- The mango need not be selected by classification.
- Adjusting certain parts of the machine can deal with different varieties of mango.
- High pulp recovery can reach up to 99.5%.
- Our important peeling and destoning machine has the integrated function of peeling and destoning, without purchasing two machines.
How to build your own mango juice processing line?
Mango washing machine
The mango washing machine comes first in the mango processing machinery. Regarding this process, efficiency and cleanliness are the main evaluation standards. The water wave washing machine is composed of water tanks, material tumbling machines, fan blowers, and elevators. Under the high pressure from fan blowers and water pumps, water keeps tumbling together with materials. For special material, claw structures are added to ensure the working efficiency.
This specialized water-saving washing machine can be used to wash mangos and other small and medium-sized fruits. We also provide another kind of washing machine called a spray cleaning machine. When high-pressure water strikes the surface of fruits, waterspouts containing many bubbles take shape and lash against the fruits until they are completely cleaned up. This kind of cleaning machine features high cleanliness and stability as well as energy and water efficiency.
Our washing machines possess 3 superiorities:
- It is suitable for a variety of fruits and vegetables.
- The washing water can be recycled after filtration.
- It is equipped with an elevator for material transmission.
Technical parameters of fruit bubble washing machine
| Production capacity (t/h) | 5-10 |
| Power of elevating device (kW) | 2.2 |
| Elevating angle | 30°/35° |
| Voltage (V) | 380/220 |
| Dimension (mm*mm*mm) | 2800*1100*3380; 3500*700*1200; 4000*850*1200 |
AGICO can provide different specifications of fruit bubble washing machines according to customers’ needs.
Mango sorting machine
After being washed, mangos are delivered to the fruit-selection machine. Our rolling bar selection machine is suitable for round and oval fruits and vegetables, such as mangoes, apples, pears, and tomatoes. Rolling bars revolve as the chains move, making fruits and vegetables rotate freely on them. During this process, manual screening can help pick up and separate defective materials. We can offer stainless steel tubes, engineering plastic tubes, and aluminum tubes for specific requirements. In the light of the client’s demands, we can add sprinklers, water collection tanks, and conveyors for abandoned fruits.
Technical Parameters of AGICO Fruit Sorting Machine
| Production Capacity | 5 tons/h |
|---|---|
| Transmission Width | 700 mm |
| Transmission Length | 4000 mm |
| Power | 1.1 kw |
| Size | 4000*850*1100mm |
Mango peeling, destoning, and pulping machine
After washing and sorting, the core and peel of mangos must be eliminated before pulping. This process is taken by other mango processing machinery. Generally, a mango peeling and pulping machine contains the following components: transmission system, bearing house, sleeve, spline shaft, strainer, scraper, rack, etc. Driven by the dynamo, the V-belt transmits fruits to the separation device through the hopper. Then, raw materials are transmitted through a spiral path, waiting to be mashed by a pulping beater.
At last, in a centrifugal machine, cores and fruit slag are sent to the end of the machine, while juices and pulps fall through sieve pores to the next process. We provide single-track and double-track types for the mango pulping process. For the single-track type, juice and pulp fall through the outlet hopper to the buffer pot, while cores and slag get out from the discharge side. As for the double-track type, destoning and pulping processes are taken by two tracks separately, making the whole process a complete automatic operation.
AGICO pulping machines have advantages in the following aspects:
- The pulping machines are specially designed to separate pulps and slag automatically.
- Our mango pulping machine can work individually or as part of the processing line.
- It adopts food-standard stainless steel in the parts where fruits may make contact.
Technical parameters
| Model | Capacity (t/h) | Power (kW) | Size (mm) |
| LX-3-5 | 3-5 | 7.5 | 2000*750*1300 |
| LX-5-8 | 5-8 | 11 | 2250*800*1450 |
| LX-8-10 | 8-10 | 15 | 2569*1000*2042 |
Filtration in mango production line
Fruit pulps need further refining for the later concentration and deep processing. Filtration is essential in mango juice production lines. Composed of 6 scraper blades and a sieve, this type of juice filter is used to separate mixed materials by centrifugal force and retain refined pulps and screen out oversized ones. With adjustable rotor, stator, and helix angle, it is suitable for various fruit pulps.
Technical parameters
| Capacity (t/h) | Power (kW) | Speed (r/min) | Size (mm) |
| 3-5 | 18 | 2950 | 1800*580*1900 |
| 8-10 | 22 | 2950 | 2200*680*1900 |